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Monday, April 21, 2025

Ford’s ‘Lifetime’ Air Filters Have been An Engineering Answer To A Non-Existent Drawback


Lifetime or sealed car elements don’t all the time find yourself working as supposed. Whereas automakers promote consumers on the power to by no means have to vary this fluid or swap out that filter, you normally have to finish up doing one or the opposite. I as soon as had a Chevy Sonic with a sealed transmission that began having, you guessed it, transmission issues. Servicing it was a trouble after all however nothing the supplier techs couldn’t deal with. What occurs when what would in any other case be a easy engine half turns into a large trouble? Simply ask any proprietor of the first-gen Ford Focus or Fusion.

2009 Ford Fusion Hybrid

2009 Ford Fusion Hybrid
Picture: Ford

In most automobiles, the air filters are one in all, if not the best, element of the engine to exchange. You normally have to exchange them each few thousand miles they usually’re actually low cost. Ford, in its infinite knowledge, took this low cost piece of automotive tech and made it infinitely more durable and dearer to exchange for no motive in any respect.

Ford obtained the brilliant concept to put in lifetime air filters good for 150,000 miles within the 2003-2007 Focus and the 2010-2012 Ford Fusion/Hybrid. The filter was sealed inside its plastic housing and couldn’t get replaced or serviced by both the proprietor or Ford sellers. Effectively, it appears Ford below estimated the little Focuses and Fusions of the early ’00s as loads of of us do want to exchange the filters, and it’s a complete ache within the ass.

A video posted to YouTube by Uncommon Basic Vehicles & Automotive Historical past particulars how eradicating the filter and its housing required eradicating the driving force’s facet entrance wheel and interior fender liner to get to the field. Doing this on the Fusion was even worse as one proprietor defined on the Fusion Hybrid house owners discussion board.

Right here my steps to exchange the lifetime air filter on a 2012 Ford Fusion Hybrid (YouTube movies linked):

1. Jack up the car on entrance driver’s facet pinch weld. When you have no idea how to do that, check with the proprietor’s guide.

2. Take away the entrance left wheel.

3. Take away the fender liner. The clips are 2 items. Loosen the pins with a flathead screwdriver and use lengthy needle noose plyers to drag it out. Use warning to not break them. They promote the clips at Ford Dealerships for tremendous low cost in the event you do. Video to take off fender liner: Learn how to change head lamps on 2012 Ford Fusion – YouTube

4. Take off the entrance bumper. Some else posted that they didn’t have to do that to exchange the filter. That may make this job a lot more durable. Pull it – it’s easy: 2010- 2012 Ford Fusion Learn how to take away entrance bumper – YouTube

5. Take away the battery: Ford Fusion Hybrid Engine Bay Battery Alternative – YouTube

5. Unscrew the clamps on the air consumption meeting. Additionally unscrew the clamps on the resonator (small oval factor on the air consumption meeting).

6. Unscrew the bolts on the lifetime air filter. They’re straightforward to search out. Unplug the MAF. Take away the filter.

7. Put the brand new filter in. It’s considerably troublesome to get it again within the air meeting. You would possibly need to seize and further set of palms to use downward strain.

8. Screw on the bolts for the lifetime air filter, plug within the MAF, and reattach the clamps on the meeting.

9. Reinstall the battery. Put the bumper again on. Put the fender again on. Put the wheel again on.

10. Because the automotive was taken off the 12 V battery, you’ll need to re-trim the idle. Discuss with the part on web page 292 of the proprietor’s guide to do that. As a result of the MAF sensor was changed, don’t skip this step.

It’s a reasonably straightforward job. I hope this helps. I’ll have missed a step or two nevertheless it’s fairly straightforward to determine. Completely satisfied to report that after doing this it looks as if the automotive has a bit bit extra energy and begins up a bit smoother.

Connected are photos of a service process from the supplier, the automotive jacked up, and the previous air filter we opened up with a noticed.

Hope this helps.

Image for article titled Ford's 'Lifetime' Air Filters Were An Engineering Solution To A Non-Existent Problem

Screenshot: Uncommon Basic Vehicles & Automotive Historical past YouTube

As soon as the filter is ultimately eliminated and the housing reduce opened, you possibly can see that the filter inside is certainly distinctive, with 5 layers and nearly a honeycomb look to it.

There’s a resolution as Uncommon Basic Vehicles identified on YouTube. An organization by the title of Dorman Engineering makes a alternative filter field that enables for alternative of the air filter itself, making it identical to practically each different automotive on the highway. It’s not low cost although and seems to price wherever from $250 to effectively over $300. Pricy, however perhaps the brand new one will final the remainder of the lifetime of the car.

Automotive elements like this are unusual to see. They’re typically good examples of simply how quick sighted engineering will be.

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