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Monday, July 28, 2025

CATL’s New Sodium-Ion EV Battery Works In -40 Diploma Chilly


  • CATL’s second-generation sodium-ion cells can reportedly discharge usually even at -40 levels Celsius (-40F as temperature scales converge). 
  • Relying on the make and mannequin, EV batteries carry out one of the best between 60F to 110F. The working vary can go a lot larger or decrease, however that impacts efficiency and vary.
  • Sodium-ion battery manufacturing is in its nascent stage, however a number of battery makers, together with BYD, CATL and Northvolt are betting on them for sure low-energy density purposes. 

China is reaching new heights in diversifying the battery chemistries utilized in electrical autos. The nation is already main in subcategories of lithium-based chemistries, like nickel-manganese-cobalt (NMC), nickel-aluminum-cobalt (NCA) and lithium-iron-phosphate (LFP). Earlier this 12 months, state-run utility firm China Southern Energy Grid even deployed sodium-ion batteries for stationary power storage. Now CATL, the world’s largest battery maker, claims to have unlocked new ranges of maximum climate efficiency with sodium-ion batteries.

The function of sodium ions is just like lithium ions, the place charge-carrying ions journey between the optimistic and unfavourable electrodes through the cost and discharge cycles. Research counsel that sodium-ion batteries may get rid of the pesky traits of lithium-ions: There’s much less threat of thermal runaway, they’ll function at different temperatures and crucially, the price of sodium hydroxide, a key uncooked materials, is way decrease than lithium-hydroxide. (Though battery corporations have reached higher economies of scale with lithium-ions.) 

Sodium-ion batteries have already entered manufacturing in China. Vehicles that use them embrace the Yiwei EV produced by Volkswagen-backed JAC and the JMEV EV3. Talking on the World Younger Scientists Summit, CATL chief scientist Wu Kai mentioned that its second-generation sodium-ion cells can discharge usually even at -40 levels Celsius, as per a number of native Chinese language media experiences. Which means EVs with such batteries will not lose vary below frigid temperatures, which may assist deal with among the lingering considerations concerning the acute climate efficiency of batteries.

They may launch in 2025 in China, with mass manufacturing anticipated to start in 2027.



CATL Sodium Ion Battery

Photograph by: CATL

Tesla’s 4680 NCM cells current in some newer Mannequin Ys have an estimated power density of as much as 296 watt-hours per kilogram, as per some early teardowns. Sodium-ion batteries are much less power dense. Whereas CATL has not disclosed the power density of the brand new cells, it reportedly goals to succeed in a determine of 200 Wh/kg—a tricky objective provided that even LFP batteries have solely not too long ago hit that mark. That might solely be applicable for low-range EVs or entry-level trims. Some experiences additionally declare that sodium-ion batteries are anticipated to change 20-30% of LFP batteries in choose purposes.

A examine revealed within the U.S. authorities’s Nationwide Library of Medication calls sodium-ion batteries a “rising star.” Battery giants like CATL, BYD, and Sweden’s Northvolt are already investing in and growing these next-generation cells. So both manner, one factor is evident: the way forward for battery chemistry isn’t headed in a single path however will probably embrace a mixture of chemistries tailor-made to particular use circumstances.

Contact the writer: [email protected]

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